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From: garyh@iddic.UUCP
Newsgroups: net.micro.cbm
Subject: 1541 reliability update
Message-ID: <1750@iddic.UUCP>
Date: Tue, 17-Jul-84 00:57:48 EDT
Article-I.D.: iddic.1750
Posted: Tue Jul 17 00:57:48 1984
Date-Received: Thu, 12-Jul-84 05:18:36 EDT
Organization: Tektronix, Beaverton OR
Lines: 56

>>><<<
 
  Before we hear a chorus of "I knew that the 1541 was a piece of junk", and
"I'm afraid to buy a 1541 'cuz I've heard that it's a piece of junk" replies,
I would like to say that my 1541 knocked itself out of alignment about seven
months ago. I fixed it myself using a combination of information, mis-
information, guesswork, and trial-and-error, and it's been fine since then.
I keep it cool, and don't do SAVE "@:".
 
Hints to keep the drive cool:
 
1) Elevate the drive about an inch on small wood blocks or whatever to allow
air circulation under the drive.
2) Run it without the plastic top cover on (probably not necessary, but I never
put it back on (except for when not in use) after it broke).
3) Use a small muffin fan to blow air across the back of the case (I don't do
this)
4. Tilt the two bridge rectifiers in the back towards the back of the unit, and
the small electrolytics away from heat sources (the rectifiers and regulator
heat sinks) to promote long-term reliability. The rectifiers get quite warm,
and I will someday make some sort of clip-on heat sinks for them.
 
For anybody interested, my drive is a V3 rom short-board model in a white case
(ie. before they made the anti-misalignment mods).

 
 Now, the new stuff:
 
(credit where due: much of this information came from Midnite GAZETTE # 19).
 
Does your drive occasionally make squeaking-type noises while a disk is turning?
This is caused by a spring in the top disk-clamping assembly wearing into softer
metal washers. This is not a good thing. A permanent fix involves getting
different parts at the critical points. (The writer in MG mentioned that he was
trying to put together a parts kit for that). As an interim measure, remove,
clean, lubricate, and reinstall the top disk-clamp assembly. Here's some brief
instructions for doing that: remove the drive from the rest of the unit (if
you can get that far, you will have no problems; it's really very easy).
Remove the top clamping assembly by taking out the two large screws at the back.
Remove the clip washer at the top that holds the clamping hub on. Carefully
remove the clamp hub assembly (the spring will want to shoot the washers
off, and it's helpful to know which ones go where for re-assembly. The offending
washers are the shiny ones on either side of the spring with the noticeable
bevel worn in them. Clean the metal dust and whatever else off them, lubricate
(I used a tiny quantity of light high-quality grease; probably not the best
choice actually), and re-assemble. No more squeaks. (I lied above about no more
problems- I had (and fixed) the squeak.
But the drive hasn't knocked itself out of alignment again, and aside from a
few (seemingly) random "DRIVE NOT READY" errors, it's been fine, really).
 
One other thing from Midnite GAZETTE: the service man that mentioned squeak
problems also said that in his experience, 100% of SAVE "@:" problems were due
to drive misalignment. I'm not so sure about this; I had it trash some of my
files, and will not try it again.
 
    Gary Hanson    Tektronix IDG